Shaft Mounted Speed Reducer Manufacturer
Jaycon Gear is a well-known manufacturer of Shaft Mounted Speed Reducer (SMSR) Gearboxes, committed to improving the performance, efficiency, and durability of power transmission systems.
What is a Shaft Mounted Speed Reducer?
A shaft mounted speed reducer refers to a type of gearbox that is installed directly onto the shaft of the machine it drives. It helps to reduce the speed of the motor while increasing the torque, making the machine capable of working at the required speed and power.
This type of speed reducer is primarily used in conveyors, material handling equipment, mixing devices, and industrial machinery where compactness and high reliability of the power transmission system are necessary. The fact that it is assembled directly on the shaft enables saving the installation space.
Key Features
- Direct Shaft Mounting – Fits directly onto the machine shaft, reducing the need for extra mounting arrangements.
- Compact Construction – It occupies less installation area than traditional gearboxes.
- High Torque Output – Produces the torque necessary to run heavy machinery.
- Dependable Power Transmission – Transfers motion effectively from the motor to the driven machine.
- Easy Installation – Simple mounting and alignment make installation more convenient.
- Low Maintenance – Designed for dependable operation with minimal maintenance requirements.
- Strong Construction – Built to withstand continuous industrial working conditions.
Applications
- Stone Crushing Plants
- Cement Plants
- Material Handling Machinery.
- Conveyor Systems
- Power Plants
- Mining & Quarry Operations
- Fertilizer Plants
- Chemical Processing Units
Why Choose Jaycon Gear?
- More than 30 years of experience in the field of gearbox production.
- High-tech CNC machining and quality testing.
- Tailored designs to meet the special needs of power transmission.
- Quality after-sales services and timely delivery.
- Established operations in India and abroad.
Technical Highlights
| Gear Type | Helical / Spur |
| Mounting Type | Shaft Mounted |
| Input Power | 2 HP up to 100 HP (Customizable) |
| Reduction Ratio | 5:1 to 25:1 |
| Equipment | Alloy Steel, Cast Iron Housing. |
| Lubrication | Waterproof, submerged construction in oil. |
How Does a Shaft Mounted Speed Reducer Work?
A motor provides mechanical power to the gearbox, where a number of gears lower the input speed based on the needed ratio. In addition, the outgoing torque rises and therefore the machine can do its job.
As the reducer is mounted directly to the driving shaft, the device makes it possible to transmit energy using a compact design. Because of this, the system becomes simpler and takes up less space than classic gearbox installation.
FAQ's
The Shaft Mounted Speed Reducer is fixed directly onto the driven shaft of the equipment, thus saving on base, coupling, and belt drive arrangement. A normal gearbox is normally installed separately and coupled either through belt or coupling arrangement.
Gear ratio available in our SMSR gearboxes ranges between 5:1 to 25:1 according to applications and torque requirement. Ratio higher than 25:1 can be made available upon request.
Our SMSR gearboxes range from 2HP to 100HP and custom made according to industrial applications.
The Shaft Mounted Speed Reducers are commonly used in Stone Crushing plants, Cement Plants, Conveyor Systems, Material Handling Machines, Mining Plants, Power Plants, Fertilizer Plants, and Chemical plants.
Yes, our Shaft Mounted Speed Reducers are built with alloy steel and cast iron housing, engineered for high torque output and continuous industrial-duty operation.
Yes, Jaycon Gear supplies SMSR gearboxes both within India and to international markets.
